Raw Material Blending and Sorting – Mill Control

Raw Material Blending and Sorting – Mill Control

Clinker Quality Control

 

 

ONLINE O_BLEND CEMENT STOCKPILE

Concept:

Based on on-line analyzers (e.g. PGNAA, PFTNA, LIBS, NIRA) or off-line analyzers (e.g. XRF), O_Blend Cement stockpile implements state-of –the-art automation to control the quality of longitudinal and circular stockpiles in the cement industry.

Benefits:

It calculates the proportions between the different ram material sources and adjusts the feeder set-points. It also visualizes the quality of the stacked stockpile and predicts the quality of the reclaimed material

Applications:

  • Limestone / Clay proportioning (O_BLEND CEMENT STOCKPILE CONTROL)
  • Quality Manager Assistance (O_BLEND CEMENT OPTIMIZER)

 

 

ONLINE O_BLEND CEMENT RAW MIX

Concept:

Based on on-line analyzers (e.g. PGNAA, PFTNA, LIBS, NIRA) or off-line analyzers (e.g. XRF), O_Blend Cement RawMix implements state-of-the-art automation to control the quality of the raw mix and raw meal in the cement industry

Benefits:

It automatically adjusts the feeder proportions

Applications:

  • Proportioning based on OLA results (O_BLEND CEMENT RAWMIX OLA)
  • Proportioning based on XRF results (O_BLEND CEMENT RAWMIX XRF)
  • Proportioning based on OLA results and corrected by XRF (O_BLEND CEMENT RAWMIX COMPENSATOR)
  • Maximizing the raw mill throughput (O-BLEND CEMENT MAXMILL)

 

 

Cement Mill Control

 

 

ONLINE O_MILL

Concept:

  • Adjusts the fresh feed rate, the separator and fan speeds, and other process quantities as functions of the desired mill circuit product quality (e.g. cement) and measured process and product quantities (e.g. flow rates, pressures, powers, electronic ear, PSD analyzer, XRF/XRD spectrometers)

Benefits:

  • Selects on-line product quality measurements (e.g. fineness classes) to meet targets of off-line product quality (e.g. compressive strength), controls the on-line product quality and reduces variability of off-line product quality
  • Maximizes mill throughput, minimizes use of high-value input raw materials

Applications:

  • Cement Industry (Cement mills)
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Call us to discuss your individual requirements today on:
* 07 3103 2918 for QLD, ACT and NSW,
* 0408 330 878 for VIC and TAS,
* 0400 114 779 for WA, NT and SA

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